Case Studies

Ethicon, a division of Fortune 500 pharmaceutical company Johnson & Johnson, is a global leader in surgical technology, specializing in the production of sutures, surgical staplers, energy devices, and other advanced medical tools used in minimally invasive and open surgeries. At their New Jersey facility, Ethicon was relying on a 1980s Macbee wire annealing line that […]

EDC successfully upgraded American Biltrite’s critical coating line with modern controls during a planned shutdown period, enhancing operational efficiency while reducing the risk of future failures.  American Biltrite (ABI), a manufacturer of high-quality protective films and advanced coatings for automotive, construction and flooring industries, faced challenges with their 1980s-era coating line due to obsolete controls […]

EDC’s client bought a slitting machine that was in pieces from an auction.  EDC engineers were excited to give new life to a line that was in a used equipment warehouse. Case study by EDC Project Manager Joe Maloney Problem Reviving outdated machinery with modern controls demands strategic planning. This was the case when an […]

In a recent project for a leading producer of specialty rolled products, Electronic Drives and Controls (EDC) successfully addressed a series of challenges stemming from an outdated Ruesch slitting machine control system. Characterized by obsolete hardware components, a complex operator interface, and difficulties in maintaining precise tension during steel slitting, the control system required an […]

Electronic Drives and Controls recently successfully upgraded a unique horizontal wire drawbench, resolving complex challenges through hardware and software optimization, diagnostic enhancements, and safety improvements, resulting in enhanced performance, reliability, and operational efficiency. Problem: A long-time client of Electronic Drives and Controls and an American manufacturer of scientific instruments faced numerous issues with their one-of-a-kind […]

The oil and gas industry utilizes equipment and components that must perform and endure in harsh environments such as the ocean, underground, weather, and other adverse conditions.  It is crucial that all equipment or materials used in such operations meet the highest quality standards and specifications.  While many companies outsource the fabrication of large power […]

Heytex, a brand of the German-based Heytex Bramsche GmbH, is a global developer and manufacturer of high-quality technical textiles. Their portfolio includes sophisticated and unique products fabricated and engineered using complex textile technology, such as signage, banners, boats, sales, barriers, and other technical textile products for a variety of customers. Electronic Drives and Controls (EDC), […]

Recently, EDC has completed a number of diverse projects featuring remote monitoring systems.  From a golf course to a power plant to a traditional manufacturing facility, remote monitoring systems can streamline operations and help avoid costly downtime while providing a quick return on investment. Remote Monitoring for Golf Course Watering Systems The Wild Turkey Golf […]

PROJECT SUMMARY A specialty media print company was having issues with one of their tape coating lines. The line had obsolete equipment as far as the eye could see. As problems with the line arose over the years, the issues were resolved with a quick fix rather than fixing the root cause. This triggered a […]

Not all systems integrators are created equal.  Apart from raw talent within the organization, the industry concentration of the firms varies. Some are good at process control; some specialize in food and beverage and others are adept at creating customized assembly machines, like what may be employed to assemble a ballpoint pen.  While EDC has […]

EDC recently worked with a customer that had a desire to increase productivity, automate processes, and cut down on the cost of labor. Let’s take a look at their case study and how EDC was able to help them achieve their goals, stay on the cutting edge of technology, and take their company to the […]

Downtime Resolved and Operator Control Simplified   “We are very happy with our recent control system upgrade to the packing list envelope line. The equipment operates much better than it used to. EDC’s engineering team communicated with us extensively during the project to really understand our needs. This included streamlining the controls with advanced technology […]

In this case study, we are sharing how a manufacturer of premium potato chips resolved an unacceptable amount of food waste in the manufacturing process. Problem A premium potato chip manufacturing company had grown substantially since the company opened nearly 3 decades ago. As the company grew its product line and volume, its founding passion […]

ORAFOL Americas Inc. is a global manufacturer of graphics films, reflective solutions, and adhesive tape products for a variety of industries. The company’s Avon, CT plant manufactures the leading brand of DOT-C2 compliant conspicuity tapes for the heavy-duty truck and trailer market. The plant’s Director of Engineering, Gary Gauer, was tasked with resolving increasing downtime […]